Reliability Engineer

Job Overview

Mach Industries is seeking a Reliability Engineer who will own the end-to-end reliability lifecycle for our UAS platforms, subsystems, and processes. In this role you will ensure that our systems meet reliability, maintainability, and operational life-expectancy targets in the context of mission-critical defense applications. You will manage data-driven strategies to predict and prevent failures, extend system life, and ensure safe, dependable operation in demanding environments.

Key Responsibilities

• Develop, deploy and maintain a reliability program plan for our UAS platforms and key subsystems (hardware, firmware, software) following best-practices (e.g., failure-mode and effects analysis (FMEA)).


• Define reliability and maintainability requirements and metrics (e.g., MTBF, MTBR, availability, mission readiness, failure rate targets) early in the design lifecycle, and track performance through production and field operation.


• Using data (lab testing, manufacturing, field returns, in-service logs) perform analytics to identify trends, root causes of failures (RCFA), latent defects, and reliability risks—then drive corrective and preventive actions.


• Define and oversee reliability test plans, accelerated life testing, environmental stress screening, field-data analysis, degradation modelling and life-cycle modelling in collaboration with test & validation teams.


• Monitor key reliability indicators (e.g., failure-rate trending, early‐life failures, wear-out characteristics, maintenance cost per unit time/mission, parts-life forecasting) and provide actionable insights to leadership.


• Communicate reliability status, risk posture, and improvement plans to senior leadership and stakeholders, including interfacing with defense-customer reliability/quality requirements and audits if applicable.

Required Qualifications

• Bachelor’s or Master’s degree in Mechanical Engineering, Electrical/Electronic Engineering, Aerospace Engineering, Systems Engineering or related discipline.


• 5+ years of reliability engineering (or similar) experience in complex hardware-centric systems; preferably in aerospace/defense/unmanned systems or high-reliability industrial/automotive environments.


• Demonstrated experience applying reliability methods such as FMEA, FMECA, and RCFA.


• Strong data-analysis skills: ability to ingest large data sets (field returns, operational logs), perform statistical/trend analysis, build dashboards, derive actionable insights.


• Experience with reliability testing: accelerated life tests, environmental stress screening, vibration/thermal/thermal-cycle/shock/humidity, life-cycle modelling.


• Knowledge of safety‐critical system standards and regulatory requirements (e.g., MIL-STD, DO-178, DO-254).

About Mach Industries

Founded in 2022, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 220 employees, we operate with startup agility and ambition.

Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security.

Benefits

At Mach, we believe that compensation is more than just a paycheck. It's a comprehensive package designed to reward the time, skills, and expertise you bring to our team. We are committed to offering competitive compensation that is equitable, transparent, and aligned with market trends.

• Competitive Salaries: We continuously research market rates to ensure our salaries are competitive with those in our industry and geographic location.


• Performance-Based Incentives: Our bonus structure is tied to both individual and company performance, creating a win-win scenario that motivates our team members to excel.


• Equity Participation: We offer stock options or equity to employees, ensuring that you share in the success and growth of the company.


• Benefit Packages: Our benefits include healthcare, dental and vision plans, retirement savings, and paid time off, because we understand that your well-being extends beyond the office.


• Professional Development: We allocate funds for continuing education, training, and career growth.


• Transparency: We are committed to openness about our compensation tiers and how decisions are made, ensuring trust and mutual respect.